It's called Embedded
Combustion and it's changing the way industry is going about the chalenges of
non-contact IR drying and curing. Embedded Combustion is a process that
directs the combustion of the gas / air premix to initiate 1/8" within the outer face
of the 1" thick IR emitter. This increases the emitter / hot gas contact
surface area and residence time, and reduces the dt (temperature difference) between the
emitter structure and the hot gases leaving the emitter.

For you it simply means 3 times the heat transfer efficiency (or to put it another way,
the same amount of IR outout for only 1/3 the fuel input).

With Marsden, dry faster, safer and more efficiently.
The Secret of Embedded Combustion
lies between finger and flame
You do not burn your finger when you pass
it quickly through a flame. You can even hold your finger alongside a flame without
burning because the flame emits very little Infrared. These two demonstrations help
to understand the advantages of Embedded Combustion in a gas Infrared
emitter. |
The hot gas
molecules in the flame heat the gas infrared emitter mostly by conduction (physical
contact) not by thermal radiation (IR). Conduction energy transfer is increased
directly proportional to residence time, surface area and dt (temperature difference).
In a non-contact IR drying system, Embedded
Combustion greatly improves IR efficiency by increasing the time the flame is in
contact with, and the area of contact of, the emitter structure. The result? 3
times the IR heat flux compared to metal fibre surface combustion burners with the same
fuel input.
Embedded Combustion coupled
with a very high emittance, means Marsden gas IR Emitters produce more IR output at lower,
more fuel-efficient operating temperatures than metal fibre surface combustion burners.
Marsden Embedded Combustion IR
emitter operational and safety features include:
- Off to full power in < 5 seconds
- Cool to the touch in 1 second
- Metal-free emitter for long, full power life
- Almost zero NOx emissions
- Radiant outputs to 141 kW/m²/hr
- Homogenous 25mm thick Emitters to 5.6 m wide
- Oven ready to 430°C ambient
The Embedded Combustion emitter has an IR heat
flux (energy transfer) of 45,000 BTU's/ft²/h (141 kW/m²/h) at 87,000 BTU's/ft²/h (276
kW/m²/h) input.
The metal fibre surface combustion burner has an IR heat flux of 24,000 BTU's/ft²/h (74.2
kW/m²/h) at 152,000 BTU's/ft²/h (480 kW/m²/h) input.
The Marsden Embedded Combustion Emitter's IR heat flux is more than 3 times greater
than the surface combustion burner's IR heat flux for an equal fuel input. |